Plant overview
Every room placed by its design temperature. Select a room for its 24-hour history.
Dry room humidity
Cheddar and mozzarella block dry rooms, +10 °C, target 65–70 % RH.
Cooling delivered and compressor power, last 24 h
Recent events
Rooms
23 temperature-controlled areas. Ripening and dry rooms also show humidity.
Process loops
Glycol (3,300 kW) and chilled water (1,500 kW) carry 4,800 kW of the 5,529 kW high-stage design load, fed by ammonia plate heat exchangers at −4 °C.
Machine room
Two-stage ammonia plant: one Mycom V-250MM-B booster, three V-250M-L high-stage compressors, four WXRD-3000B evaporative condensers.
Compressors
Vessels, pumps and ammonia detection
Energy and performance
Measured efficiency against the design energy balance (SQ-2608-005, 21 Sep 2026).
Daily compressor energy, last 7 days
Condensing temperature against wet bulb, last 24 h
Stage performance now
Intelligent condensing temperature prediction
Live Faisalabad weather forecast turned into wet bulb, heat rejection and the condensing temperature the four WXRD-3000B condensers can hold, hour by hour for the next seven days.
Weather and predicted condensing temperature, next 7 days
Daily outlook
Condensing setpoint schedule, next 24 h
Sent to the plant PLC as the floating head pressure target after engineer approval.
2025 back-test: annual savings from intelligent floating head and smart load management
Every hour of 2025 Faisalabad weather (8,760 hours) run through the IRC plant model twice: once as a conventional plant holding a fixed 36 °C head pressure, once under KelvinSense control: condensing chosen hourly for the lowest compressor plus fan power, intermediate suction reset at part load, and optimised compressor sequencing. Electricity valued at PKR 70/kWh.
Monthly saving, kWh
2025 daily wet bulb and condensing
Where the savings come from
Month by month
How the prediction works
Alarms and reports
Last 24 hours. Kelvin Controls engineers see the same alarms remotely.
Monthly performance report, August 2026
Temperature compliance per zone, energy, COP and maintenance findings, prepared by Kelvin Controls.
Service plan
Quarterly inspection visits for two years, plus remote diagnostics. Next visit: 14 Oct 2026.